The utility model discloses an induction coil for copying even oblique teeth, the device mainly comprises an induction coil, a positive connecting end, inlet and outlet pipe, negative connecting end, induction coil is evenly distributed in the oblique serrated between the induction coil is connected to one end of the water inlet pipe, welding positive terminal in the induction coil is connected with a water inlet pipe in the end, the other end is connected with the outlet pipe, welding in the negative terminal of the induction coil is connected at one end of the outlet pipe, connected to power, by induction heating of the heating process on the inclined teeth, cooling water, cooling of the induction coil cooling. The induction coil is made \copying\, evenly distributed in the oblique tooth can effectively reduce the temperature difference between the oblique tooth circumferential and radial, eliminate the residual stress; on even oblique sawtooth by induction heating coil section \, which is of high efficiency and energy saving, and is suitable for different oblique sawtooth specifications; the whole device has the advantages of simple structure, convenient operation, strong practicability, suitable for promotion.
【技术实现步骤摘要】
一种用于连排斜锯齿的仿形感应线圈
本技术是属于感应加热领域的一种用于连排斜锯齿的仿形感应线圈。
技术介绍
随着锯齿制造技术要求的不断提高,对锯齿产品质量也不断提高,具有综合机械性能的齿根和齿顶感应淬火热处理技术在不断的发展和完善。采用传统感应线圈对锯齿进行感应加热处理时,由于感应加热过程中存在的集肤效应、临近效应和尖端效应的影响,虽然实现了锯齿表面的淬火,提高了锯齿齿面硬度,但对于锯齿齿根处无淬硬层,并且感应加热时锯齿齿根和齿顶处温度分布不均匀,锯齿周向和径向的温差过大导致淬火后的硬化层在锯齿齿根和齿面分布不均匀,这种状态对锯齿受力及抗疲劳性能极为不利,同时在锯齿齿根和齿顶处会产生残余应力,使得锯齿在使用过程中极易出现应力超过其屈服极限则在锯齿齿根处断裂,严重影响了锯齿内在的机械性能,缩短了锯齿的使用寿命。
技术实现思路
针对以上问题,本技术设计一种用于连排斜锯齿的仿形感应线圈,可以使斜锯齿感应淬火层深度和硬度达到均匀并且有利于消除由于温差而产生的残余应力。本技术主要包括感应线圈、正极连接端、进水管、出水管、负极连接端,感应线圈均匀地分布在斜锯齿之间,感应线圈为空心的圆柱型,感应线圈一端连接进水管,在连接进水管一端的感应线圈上焊接正极接线柱,另一端连接出水管,在连接出水管一端的感应线圈上焊接负极接线柱,接通电源后,对斜锯齿进行感应加热,加热过程中将进水管接通冷却水,对加热的感应线圈降温,保护感应线圈;将感应线圈从已完成感应加热的斜锯齿中间取出,放置于未感应加热的斜锯齿之间,依次进行进行感应加热,直至完成对所有斜锯齿的感应加热。本技术装置包括如下技术方案:综合考 ...
【技术保护点】
一种用于连排斜锯齿的仿形感应线圈,主要包括感应线圈、正极连接端、进水管、出水管、负极连接端,其特征在于:所述感应线圈均匀地分布在所述斜锯齿之间,所述感应线圈一端连接所述进水管,在连接所述进水管一端的所述感应线圈上连接所述正极接线柱,另一端连接所述出水管,在连接所述出水管一端的所述感应线圈上连接所述负极接线柱,接通电源后,对所述斜锯齿进行感应加热,加热过程中将所述进水管接通冷却水。
【技术特征摘要】
1.一种用于连排斜锯齿的仿形感应线圈,主要包括感应线圈、正极连接端、进水管、出水管、负极连接端,其特征在于:所述感应线圈均匀地分布在所述斜锯齿之间,所述感应线圈一端连接所述进水管,在连接所述进水管一端的所述感应线圈上连接所述正极接线柱,另一端连接所述出水管,在连接所述出水管一端的所述感应线圈上连接所述负极接线柱,接通电源后,对所述斜锯齿进行感应加热,加热过程中将所述进水管接通冷却水。2.根据权利要求1所述的一种用于连排斜...
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